Best Custom Sportswear Manufacturer - Fexwear.com
We are one of the most reputed Custom Sportswear Suppliers, offering a full manufacturing service including clothing design, material sourcing, sample making, bulk ordering, and international shipment. With Fexwear, you can establish your stylish sportswear brand in the USA, UK, CA, AU, and other countries within months.
Fexwear Features: Why choose us as your Sportswear Manufacturer?
Professional Team and Strong Manufacturing
At Fexwear, our skilled team of 10 designers and 100+ experienced workers ensures top-tier sportswear production. Many of our team members have worked with renowned brands like Champion or have years of expertise. Our self-owned factory, along with 10 partner facilities equipped with cutting-edge machinery, allows us to produce sublimated, 3D-printed, and embroidered apparel with precision.
Fast Response and Premium Quality Guaranteed
With MOQs as low as 10 pieces, Fexwear supports startups and small businesses. For urgent orders, we can complete production in just 7 to 10 days, from design to shipping. Our rigorous quality control system ensures every product is flawless, and we fix any issues immediately or offer a refund.
Best Customer Service and Competitive Pricing
Thanks to our long-term partnerships with suppliers, we source materials and packaging at lower costs, offering you competitive pricing. Our customer service team is available via call or video chat to provide transparent and personalized support.
What Sportswear we Manufacture in Fexwear?
How to get Fexwear Sportswear Manufacturing Service?
Most Common to use Sportswear Printing Methods
Screen printing has been a trusted and widely-used technique for decades, especially among seasoned professionals. Its simplicity and cost-effectiveness for bulk orders make it the top choice for many brands. The process allows for quick production, with skilled printers capable of completing up to 1,000 garments per hour, depending on the complexity of the design.
While it’s reliable and efficient, the method involves repetitive steps, which can sometimes impact the resolution and precision of intricate designs. This is why it’s better suited for bold, straightforward designs in large quantities.
Pros
- Produces vibrant and durable prints
- Ideal for large-scale production
- Quick turnaround for single designs
Cons
- Not cost-effective for small orders
- Struggles with highly detailed or multicolored designs
- Requires significant setup time
At Fexwear, we recommend screen printing for bold, high-volume projects.
Screen Printing
Direct-to-Garment Printing (DTG)
Direct-to-garment printing is like having a printer directly apply your design to the fabric. This newer technology excels at handling intricate artwork with multiple colors, making it perfect for smaller batches or one-off designs. However, the process is slower than screen printing, averaging around 30–60 garments per hour.
DTG is a game-changer for complex designs and offers a soft, natural finish. However, its durability and speed don’t match screen printing for large-scale production.
Pros
- Excellent for detailed, multicolored designs
- Easy to customize and switch designs
- Produces a soft and comfortable finish
Cons
- Slower for large orders
- Designs are less durable over time
- Higher initial investment in equipment
At Fexwear, DTG is our go-to for intricate, small-batch projects.
Dye-sublimation is a unique technique that embeds designs directly into the fabric using heat and specialized ink. This creates a sleek, professional finish that lasts for years. Sublimation is perfect for large, vibrant designs with unlimited colors and patterns.
However, it’s limited to 100% polyester garments and works best on lighter fabrics. The initial setup cost can also be a barrier for smaller operations.
Pros
- Ideal for vibrant, all-over designs
- Incredibly long-lasting prints
- Unlimited color options
Cons
- Restricted to polyester and light fabrics
- Expensive for small orders
- Cannot fully cover seams or certain garment areas
At Fexwear, sublimation is a favorite for creating bold and colorful activewear collections.
Dye-Sublimation
Embroidery
Embroidery adds a touch of sophistication and professionalism, making it a popular choice for businesses and high-end designs. The process involves stitching threads into the fabric, ensuring durability and a premium look.
However, embroidery isn’t suitable for intricate shading or fine details, as the threads can appear too thick. It’s also slower and more expensive than printing techniques, making it best for smaller designs or logos.
Pros
- Timeless, elegant, and professional appearance
- Extremely durable and long-lasting
- Adds a premium feel to sportswear
Cons
- Expensive and time-intensive
- Limited ability to reproduce fine details or small text
At Fexwear, embroidery is ideal for adding a polished, corporate touch to your custom sportswear.
Top Quality Active Sportswear Fabrics Fexwear Can Offer
Cotton Sportswear Fabric
Cotton sportswear is making a comeback for its superior odor management, breathability, and timeless comfort—perfect for stylish, functional activewear.
Spandex Sportswear Fabric
Spandex is a top choice for sportswear, valued for its exceptional stretchability and flexibility, ensuring maximum comfort and freedom of movement.
Polyester Sportswear Fabric
Polyester, made from plastic fibers, is lightweight, wrinkle-free, durable, and breathable, making it a staple in sportswear.
Nylon Sportswear Fabric
Nylon is stretchy, quick-drying, mildew-resistant, and soft with a silk-like texture, making it ideal for sportswear.
Wool Sportswear Fabric
Wool is ideal for cold-weather sportswear, offering breathability and excellent warmth.
Polypropylene Sportswear Fabric
Polypropylene is completely water-resistant and versatile, serving as both a standalone fabric and a base layer in sportswear.
Neoprene Sportswear Fabric
Neoprene, one of the thickest materials, is primarily used for water sportswear like diving suits due to its durability and insulation.
Microfiber Sportswear Fabric
Microfiber, a highly absorbent and non-abrasive fabric, is an expensive material often used in premium branded activewear.
Synthetic Sportswear Fabric
Synthetic fabric is versatile, used not only for sportswear but also for sporting equipment like knee and elbow bands.
Bamboo Fiber Sportswear Fabric
Bamboo fiber is an eco-friendly, lightweight fabric with moisture-wicking properties and UV protection, making it ideal for sportswear.
Tencel Sportswear Fabric
Tencel, made from wooden fibers, offers a smooth texture and excellent perspiration-wicking properties, making it suitable for sportswear.
Gore-Tex Sportswear Fabric
Gore-Tex is a hybrid material used for sportswear like jackets and running shoes, known for its durability, waterproofing, and breathability.
Fexwear: Your One-Stop Sportswear and Activewear Manufacturer
Fexwear is a leading international supplier and manufacturer of sportswear and activewear, catering to business owners, platform retailers, eCommerce stores, schools, groups, organizations, and wholesale buyers. With a focus on quality, we blend premium fabrics with advanced manufacturing techniques to deliver high-performance activewear that meets the highest standards.
Why Choose Fexwear?
- Premium Quality Materials: At Fexwear, we use high-quality raw materials that feature active wicking and ventilation properties, ensuring maximum comfort even in extreme weather conditions.
- Impressive Production Capacity: Our state-of-the-art production facility and skilled team can manufacture up to 7,000 garments per week. We ensure consistent quality through rigorous checks during every stage of production.
- Flexible Order Quantities: Whether you need large-scale production or smaller orders, we’ve got you covered. For orders under 30 pieces, we offer sample rates to accommodate your needs.
- Fast Turnaround Times: We understand the importance of timely delivery and work hard to ensure your orders are completed quickly without compromising quality.
Products and Services
- Custom Sportswear: Designed to match your specific needs with a focus on style, functionality, and comfort.
- Wholesale Activewear: Perfect for retailers, schools, and organizations looking for bulk orders of top-tier activewear.
- Private Label Manufacturing: Ideal for eCommerce and retail brands looking to create exclusive designs under their own brand name.
At Fexwear, our mission is to provide high-quality sportswear that combines durability, comfort, and style. Let us help you bring your vision to reality with our reliable, one-stop manufacturing services.
Frequently Asked Questions
Yes, we provide a Free Design service! You won’t need to pay any fees for designing your sportswear or activewear. Additionally, we’ll recommend the most popular fabrics and the latest fashion trends to ensure your products stand out.